Early warning for high-energy systems
See failure coming, before it starts.
Batteries, grids, turbines, and spacecraft rarely fail without warning. The warning just isn't visible to conventional monitoring. CascadeOS, SPARK's proprietary failure-intelligence platform, reads the telemetry you already collect and flags developing failures early, with the physical reason behind every alert.
- 01
Early, not reactive
Flags developing failures long before temperature, vibration, or voltage alarms trip.
- 02
No failure history required
Deterministic and physics-based, so it doesn't need a library of past failures to learn from.
- 03
Uses the data you have
Connects to existing battery-management, SCADA, and telemetry streams. No new sensors or hardware.
The problem
Most monitoring tells you something has already gone wrong.
Threshold alarms and statistical predictive maintenance react to symptoms. In high-energy systems, by the time a symptom appears, the damage is often already underway.
Symptoms come last
Surface heat, vibration, and voltage anomalies appear after internal degradation has progressed.
Rare failures, little data
The most expensive failures are the rarest, exactly where statistical models have the least to learn from.
Scores without causes
Engineers, regulators, and underwriters can't verify a risk score with no physical reason behind it.
Catastrophic failures don't begin as catastrophes. They begin as small, measurable changes, long before an alarm sounds.
The solution
Early warning with the reason attached.
CascadeOS evaluates live telemetry against the physical limits of each system and grades the risk explicitly. Every alert states what is developing and why, so teams can act early and act with confidence.
- STABLE
Operating within physical limits. No action needed.
- WATCH
CascadeOS has identified a developing failure path. Plan maintenance or reduce load.
- ACT
Failure is approaching. Isolate, derate, or shut down before damage spreads.
Tested on independent data
Flagged early. No false alarm.
On independent, public battery-aging data, CascadeOS identified each cell that went on to reach end of life well before it did, and raised no alarm on the cell that didn't.
Early, specific, and silent on healthy equipment: the combination that makes alerts worth acting on.
Where CascadeOS applies
For systems where failure releases energy.
Battery Energy Storage
Early warning of thermal and capacity risk across storage sites.
EVs & Battery Makers
Pack health, warranty risk, and fleet safety.
Power Grids
Transformer and network stress before outages begin.
Industrial Machinery
Bearings, compressors, and rotating equipment.
Satellites & Spacecraft
Component health and safe-mode decisions in orbit.
Insurance & Reinsurance
Auditable physical triggers for hard-to-price risks.
Why CascadeOS is different
Beyond threshold alarms and black-box scores.
Getting started
Prove it on your own history first.
- Stage 01
Connect your data
We review the telemetry you already collect (battery-management records, SCADA logs, or spacecraft feeds) and connect it without new hardware.
- Stage 02
Prove it on your history
Before you commit, we run CascadeOS on past failures you choose, without seeing the outcomes, and your team scores the results.
- Stage 03
Go live
Alerts connect to your control room, dashboards, and safety systems.
Key advantages
Find the failure before it finds you.
- 01
No new hardware
Works from the telemetry your equipment already produces.
- 02
Every alert explained
Alerts identify the physical cause, so engineers and auditors can check the reasoning.
- 03
Early warning
Lead time measured against your existing alarms, on your own data.
- 04
One platform, many systems
Batteries, grids, machinery, and spacecraft through modular data connections.
See failure coming.
CascadeOS is available for pilots with energy-storage operators, battery manufacturers, utilities, industrial operators, and spacecraft fleets. Start with a proof on your own historical data, under NDA.